+49 9561 599 - 0 info@reichenbacher.de

Component production

Tailor-made solutions

Our com­po­nent pro­duc­tion con­forms to the hig­hest stan­dards. Inno­va­ti­ve pro­duc­tion tech­no­lo­gies, sta­te-of-the-art machi­nes and qua­li­fied employees pro­du­ce pre­mi­um qua­li­ty from the smal­lest to the lar­gest component.

Bil­der­ga­le­rie aus der Produktion

Komponentenfertigung

Machining

We can draw on deca­des of expe­ri­ence in the pro­duc­tion of high-pre­cis­i­on and com­plex com­pon­ents. We are your relia­ble part­ner for the machi­ning of pre­cis­i­on com­pon­ents, offe­ring sta­te-of-the-art pro­duc­tion faci­li­ties for machi­ning, mil­ling, tur­ning and grin­ding as well as all the neces­sa­ry mea­su­ring technology.

Tech­no­lo­gi­cal pro­gress is con­ti­nuous­ly incre­asing the demands pla­ced on the com­pon­ents used. This results in spe­cial mate­ri­als and alloys with very good tech­no­lo­gi­cal pro­per­ties. It is howe­ver beco­ming more and more dif­fi­cult to pro­cess the­se opti­mi­zed mate­ri­als economically.

CHIRON Group
HERMLE AG
KAPP NILES
Klingelnberg Gruppe
SAMAG
Schuster Maschinenbau
STAMA
TBT Tiefbohrtechnik
Wenzel Group
Komponentenfertigung

Longstanding partnerships

We are proud of the long-stan­ding part­ner­ships with our cus­to­mers, which we have estab­lished and con­ti­nuous­ly deve­lo­ped. The­se trus­ting rela­ti­onships are the foun­da­ti­on of our suc­cess and enable us to offer cus­to­mi­zed solu­ti­ons to meet the indi­vi­du­al needs of our partners.

Pic­tu­re gal­lery from our production

Innovative two-table milling machine

Our spe­ci­fi­cal­ly deve­lo­ped two-table mil­ling machi­ne offers utmost fle­xi­bi­li­ty and effi­ci­en­cy in the pro­ces­sing of com­pon­ents. This ultra-modern machi­ne per­mits the alter­na­te clam­ping and pro­ces­sing of two com­pon­ents, which signi­fi­cant­ly shor­tens pro­duc­tion times and maxi­mi­zes capa­ci­ty utilization.

In addi­ti­on, our mil­ling machi­ne allows for the pro­ces­sing of lar­ge parts with impres­si­ve dimen­si­ons of up to 12,500 mm (length) x 2,200 mm (height) x 3,800 mm (width). This pro­vi­des you with a wide ran­ge of pos­si­bi­li­ties for com­plex pro­jects and deman­ding applications.

Pic­tu­re gal­lery from our production

Absolute precision in processing

Our exper­ti­se in pre­cis­i­on machi­ning covers a multi­tu­de of mate­ri­als, inclu­ding steel, cast iron and mine­ral cas­tings. We also offer cus­to­mi­zed solu­ti­ons for the machi­ning of hybrid com­pon­ents that place the hig­hest demands on pre­cis­i­on and sur­face quality.

Thanks to our pro­gres­si­ve mil­ling tech­no­lo­gy with inter­nal coo­ling water sup­p­ly, we not only gua­ran­tee opti­mum coo­ling during the machi­ning pro­cess, but also a signi­fi­cant reduc­tion in defor­ma­ti­ons and stres­ses in the mate­ri­al. This results in an out­stan­ding pre­cis­i­on and dura­bi­li­ty of your components.

Pic­tu­re gal­lery from our production

Manufacturing of large components at the highest level

We manu­fac­tu­re our lar­ge parts on a spe­ci­fi­cal­ly deve­lo­ped CNC por­tal mil­ling machi­ne, cal­led WORK 300. This very modern machi­ne per­mits the pre­cise pro­ces­sing of work­pie­ces with impres­si­ve dimen­si­ons of up to 12,470 mm (length) x 950 mm (height) x 2,900 mm (width).

Thanks to its robust design and advan­ced tech­no­lo­gy, the WORK 300 ensu­res out­stan­ding accu­ra­cy and effi­ci­en­cy when pro­ces­sing lar­ge com­pon­ents. Whe­ther in the mecha­ni­cal engi­nee­ring, auto­mo­ti­ve or aero­space indus­try — our solu­ti­ons are ide­al­ly sui­ted for deman­ding appli­ca­ti­ons whe­re pre­cis­i­on and qua­li­ty have top priority.

Pic­tu­re gal­lery from our production

5‑axis milling in an air-conditioned environment

With our 5‑axis tech­no­lo­gy, we are able to mill com­plex geo­me­tries and deman­ding con­tours with maxi­mum pre­cis­i­on. This is what makes our manu­fac­tu­ring solu­ti­ons the ide­al choice for a wide ran­ge of applications.

Thanks to our modern TRIMILL VF3021 por­tal mil­ling machi­ne, utmost pre­cis­i­on and effi­ci­en­cy cha­rac­te­ri­ze our parts pro­duc­tion. Gene­rous tra­vels of X = 3,000 mm, Y = 2,100 mm and Z = 1,200 mm put us in a posi­ti­on to machi­ne even lar­ge-for­mat work­pie­ces with excep­tio­nal accuracy.

Fur­ther­mo­re, we use our spe­ci­fi­cal­ly deve­lo­ped HSM 4020 CNC por­tal mil­ling machi­ne with angu­lar mil­ling head for parts pro­duc­tion. It allows the machi­ning of work­pie­ces with maxi­mum dimen­si­ons of 3,760 mm in length, 1,170 mm in height and 2,200 mm in width.

Pic­tu­re gal­lery from our production

Quality assurance – you can rely on it!

In our air-con­di­tio­ned qua­li­ty assu­rance depart­ment, we use the latest tech­no­lo­gies to ensu­re the hig­hest stan­dards in com­po­nent testing.

Using our high-pre­cis­i­on mea­su­ring machi­nes of Zeiss and Wen­zel make, we are capa­ble of exact­ly mea­su­ring com­pon­ents up to a size of 4,000 mm x 2,000 mm x 1,500 mm. The­se sta­te-of-the-art sys­tems enable us to detect even the smal­lest devia­ti­ons and ther­eby to ensu­re that every pro­duct meets our strict qua­li­ty requirements.

Fur­ther­mo­re, we use laser mea­su­ring devices in qua­li­ty con­trol for an even more pre­cise ana­ly­sis of the com­pon­ents. The­se devices offer the pos­si­bi­li­ty of effi­ci­ent­ly inspec­ting com­plex geo­me­tries and sur­face struc­tures, thus ensu­ring seam­less qua­li­ty assu­rance. On request, all com­pon­ents will get an indi­vi­du­al test report con­tai­ning detail­ed infor­ma­ti­on on the mea­su­re­ments car­ri­ed out and their results.

Pic­tu­re gal­lery from our production

Ultramodern paintwork

In our paint shop, we offer a com­pre­hen­si­ve ser­vice for com­pon­ents up to a size of 12,000 mm. The pro­cess includes tho­rough clea­ning, fil­ling, san­ding and pro­fes­sio­nal pain­ting of your components.

Hea­ted booths in our paint shop ensu­re uni­form dry­ing and excel­lent adhe­si­on of the paints and ther­eby utmost qua­li­ty and opti­mum results. Our qua­li­fied employees use sta­te-of-the-art tech­no­lo­gy and high-qua­li­ty mate­ri­als to ensu­re that every com­po­nent is not only aes­the­ti­cal­ly plea­sing but also dura­ble and robust.

Pic­tu­re gal­lery from our production

Machine assembly – manufacturing solutions from a single source

From the manu­fac­tu­re of wel­ded parts to machi­ning and the assem­bly of com­pon­ents and enti­re modu­les – we pro­vi­de you with ever­y­thing from a sin­gle source. Our holi­stic approach enables us to effi­ci­ent­ly con­trol every step of the pro­duc­tion pro­cess and gua­ran­tee the hig­hest qua­li­ty stan­dards. Thanks to the clo­se coope­ra­ti­on bet­ween the various depart­ments, we gua­ran­tee smooth com­mu­ni­ca­ti­on and an opti­mum work­flow that saves time and money.

We have mas­te­red the deman­ding art of scra­ping machi­ne tables and simi­lar com­pon­ents to meet the hig­hest pre­cis­i­on requi­re­ments. This tra­di­tio­nal tech­ni­que enables us to pro­cess sur­faces with excep­tio­nal pre­cis­i­on and ensu­re that all com­pon­ents match perfectly.

Insight into our tool measurement department

Wel­co­me to our modern tool mea­su­re­ment depart­ment! Here we use the latest tech­no­lo­gies and pre­cise pro­ces­ses to ensu­re the qua­li­ty and accu­ra­cy of our tools. Our expe­ri­en­ced spe­cia­lists app­ly advan­ced mea­su­ring equip­ment to careful­ly check and cali­bra­te each tool. This not only gua­ran­tees opti­mum per­for­mance, but also com­pli­ance with strict qua­li­ty standards.

Regu­lar trai­ning and the use of inno­va­ti­ve soft­ware solu­ti­ons enable us to opti­mi­ze our pro­ces­ses continuously.

Any questions?

Swen-Uwe Baa­cke

Divi­si­on management
Com­po­nent pro­duc­tion in Meeder
 +49 9566 9224–69
  +49 162 3498167
swen-uwe.baacke@hamuel.de