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HybriDX-LT

Hybrid manufacturing technologies

The Hybri­DX-LT com­bi­nes indus­tri­al 3D prin­ting with pre­cise 5‑axis machi­ning, which can be car­ri­ed out both during and after the prin­ting pro­cess, to ensu­re maxi­mum accu­ra­cy and first-class sur­face qua­li­ties. This sys­tem is also ide­al for the pro­duc­tion of lar­ge-volu­me com­pon­ents, such as faça­de ele­ments, form­work for the con­s­truc­tion indus­try or cas­ting and pres­sing molds in mold making. It also enables the effi­ci­ent and cost-effec­ti­ve pro­duc­tion of pro­to­ty­pes as well as small and lar­ge series.

HybriDX-LT

Machine variants

ECO-LT basic machi­ne: Low-vibra­ti­on por­tal frame with sta­tio­na­ry machi­ning table on a sta­ble sub­s­truc­tu­re. A pro­tec­ti­ve cabin inclu­ding cei­ling ele­ment enc­lo­ses the machi­ne com­ple­te­ly. Two ver­si­ons of equip­ping the unit and a tool chan­ger with 7 places satis­fy most diver­se cus­to­mer requirements.

Prin­ting table

  • Table sur­face heata­ble up to 150 °C
  • Per­ma­nent prin­ting pla­te (sur­face)
  • Base pla­te from cast aluminium
  • Pla­te mil­led (level or with grooves)
  • Steel bars with fit­ted and threa­ded bushes

Extruder

  • Pla­s­ti­cis­ing up to 450 °C
  • Maxi­mum mate­ri­al out­put from 8 kg/h to 30 kg/h
  • Nozz­le dia­me­ter from 1 mm to 20 mm
  • Sub­se­quent to their fusing in the extru­der, a nozz­le depo­sits the fused pel­lets on the build-pla­te/prin­ting table in layers.

Milling aggregates

The car­da­nic 5‑axis working head pro­vi­des for an under­cut of up to 46° and can be equip­ped with dif­fe­rent head ver­si­ons. This per­mits the high-pre­cis­i­on three-dimen­sio­nal machi­ning of free-form sur­faces and con­tours during and after 3D printing.

Examples of applications

implemented on the HybriDX-LT

Modular clamping devices
Fast, flexible and cost-efficient

The com­bi­na­ti­on of lar­ge-for­mat 3D prin­ting and pre­cise CNC machi­ning results in light­weight clam­ping devices that can be quick­ly adapt­ed to dif­fe­rent com­po­nent geometries.

The modu­lar design allows fle­xi­ble recon­fi­gu­ra­ti­on for a wide ran­ge of indus­tries – from aero­space and auto­mo­ti­ve to ener­gy and shipbuilding.

Prin­ting time: 7:30 h
Mil­ling time: 4:15 h
Mate­ri­al: PC/ABS GF (40 kg)
Com­po­nent size: 1,290 × 600 × 180 mm

Laminating molds for CFRP/GFRP components
Fast and precise

Lar­ge-for­mat 3D prin­ting with a lay­er height of 3 mm and a path width of 14 mm, com­bi­ned with effi­ci­ent CNC post-pro­ces­sing, pro­vi­des robust, cus­to­mi­zed molds for CFRP and GFRP components.

The advan­ta­ges: dra­sti­cal­ly redu­ced deli­very times, fle­xi­ble adapt­a­ti­on to spe­ci­fic geo­me­tries, and opti­mi­zed cos­ts – ide­al for aero­space, auto­mo­ti­ve, ship­buil­ding, and ener­gy technology.

Prin­ting time: 5:30 h
Mil­ling time: 2:00 h
Mate­ri­al: PLA-Cel­lu­lo­se (40 kg)
Com­po­nent size: 1,333 × 250 × 336 mm
Suction connector
High-performance component for industry and mobility

Hybrid manu­fac­tu­ring enables the rapid pro­duc­tion of pre­cise suc­tion con­nec­tors fea­turing an opti­mum com­bi­na­ti­on of high sta­bi­li­ty and low weight.

Ide­al­ly sui­ted for deman­ding appli­ca­ti­ons in aero­space, auto­mo­ti­ve, mari­ne, and ener­gy technology.

Prin­ting time: 1:00 h
Mil­ling time: 0:15 h
Mate­ri­al: PC/ABS GF (1 kg)
Com­po­nent size: 252 × 80 × 360 mm
Lay­er height / Lay­er width: 1,5 / 8 mm

Clamping device
for CFRP/GFRP post-processing

Hybrid manu­fac­tu­ring pro­du­ces cus­to­mi­zed devices that are pre­cis­e­ly tail­o­red to the com­po­nent geo­me­try and impress with their high sta­bi­li­ty and repeatability.

The advan­ta­ges: fast avai­la­bi­li­ty, cost-effi­ci­ent pro­duc­tion, and maxi­mum pro­cess relia­bi­li­ty at hig­hest quality.

Prin­ting time: 3:10 h (each side)
Mil­ling time: 3:20 h (each side)
Mate­ri­al: PC/ABS GF (6.6 kg)
Com­po­nent size: 750 × 450 × 550 mm

Thermoforming tool
for small series of CFRP/GFRP

Addi­ti­ve manu­fac­tu­ring per­mits load-opti­mi­zed topo­lo­gies for maxi­mum sta­bi­li­ty at redu­ced weight. Sub­se­quent CNC machi­ning gua­ran­tees maxi­mum dimen­sio­nal accu­ra­cy and sur­face qua­li­ty – even with com­plex geometries.

Ide­al­ly sui­ted for pro­to­ty­pes, pre-series, and small series in aero­space, auto­mo­ti­ve, mari­ne, and ener­gy tech­no­lo­gy. The com­bi­na­ti­on of short cycle times, high pre­cis­i­on, and robust mate­ri­al ensu­res pro­cess effi­ci­en­cy and com­pe­ti­ti­ve advantages.

Prin­ting time: 7:00 h
Mil­ling time: 6:00 h
Mate­ri­al: PC/ABS GF (30 kg)
Com­po­nent size: 408 × 408 × 410 mm
Lay­er height / Lay­er width: 3 / 14 mm

Demo-Videos

Time-lapse video: 3D printing + post-processing

Concrete applications for 3D printing

Industry brochure

Hybrid 3D printing
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Hybrid Manufacturing Machines
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